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Statistic: Which Kaizen loss type do you find most interesting to solve?

Setup and Adjustment Losses

Time wasted during machine setups, tooling changes, or switching production modes.

24.69%

Process Defects

Defective products or rework caused by errors, poor quality materials, or unstable processes.

23.15%

Idling and Minor Stops

Small, frequent interruptions caused by jams, misfeeds, or sensor issues.

11.73%

Management and Planning Losses

Losses due to unclear instructions, poor scheduling, or lack of proper standards. Strong systems and

9.10%

Reduced Yield at Start-Up

Scrap or rework during machine warm-up or line startup.

8.33%

ogistics and Handling Losses

Excess time or cost from inefficient transport, material movement, or inventory storage.

7.87%

Equipment Failure (Breakdowns)

Unplanned downtime caused by machine breakdowns leads to production delays and lost output.

7.56%

Reduced Speed

When machines run slower than their ideal cycle time, it leads to output losses.

7.56%

Equipment Failure (Breakdowns)

Unplanned downtime caused by machine breakdowns leads to production delays and lost output.

Your choose

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